It will not be out of place to mention that CRESCENT FOUNDRY is an engineering unit. The company has been founded by an engineer and there after engineers have effectively put their thoughts and action in place to give shape to CRESCENT. It can provide one stop shop from DRAWING TO DESPATCH all in one company.
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CRESCENT has a Design Cell which shapes the castings. It is the first step to providing solutions. Normally we receive drawings and sketches showing the sectional dimension. Designers create drawings of component then our product development team make wooden/ aluminum pattern, master pattern and do other dimensional inspection. It is a major activity.
DESIGN ANALYSIS – The design is analyzed in PRO-ENGINEERING tools to evaluate load capacity, weight and weak areas in the design for suitable correction. The design is corrected considering suitable safety factors.
DRAWING –Designers use CAD to make various drawings required for pattern making, machining, finishing and inspection.
SAMPLE MAKING- Developing an item correctly is the first step to solution. At present CRESCENT have 3 teams taking care of this activity simultaneously.
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PATTERN MAKING- Pattern is a key activity in a Foundry. It takes a major time in developing an item. CRESCENT has installed two CNC machines to take care of the pattern requirement.
There is an in-house pattern shop taking care of pattern maintenance and pattern modifications of special patterns which cannot be made by CNC.
In addition to CNC Shop there is a Machine shop which extends support to Pattern making.
Quality assurance is the most important activity and is valued by all clients. CRESCENT has certification in ISO 9000:2008, ISO14001, ISO18000, KITE MARK, S-MARK
It is an important activity and item is inspected at each stage during production depending on the procedure adopted right from the raw material.
Raw material: Raw material Pig iron, Sand, Chemicals, Additives, Paint, Scrap.
Sand Preparation. CRESCENT uses Green Sand mainly for molding.
Moulding
Melting
Cast Item
Liquid metal
Finish Item
Documentation
Packing- Despatch