facilities

Each foundry has a facility of 2 cupolas where one is operational and the other is standby. The items can be hand moulded or machine moulded. There are about 150 molders and workmen in each foundry. We are casting the products taking care of clients requirements.

Ductile Iron unit have 2 Induction furnaces which are used simultaneously.

• Sand Plants
• DISA Moulding machines
• Shake out units
• Cooling conveyors
• Magnetic Separators for sand
• Shot Blasting
• Sand Blasting
• Grinding and surface finishing

• Machine shop having Plano Millers,
  Planers, Shapers, Drills, Lathes
• Machining units located
  in each foundry
• CNC shop with turning
  and milling facility
• Paint Tanks
• Paint shop

• Paint drying conveyors
• Packing in crates
• Container loading bay
• Weigh bridge

We have in-house fabrication shop. This unit can take up various type of fabrication. It has established use of jigs and fixtures for gratings by which dimension tolerance can be maintained with in 1 mm.

Facilities at fabrication shop.

• Hydraulic Press Brake
• Power Press
• Bending
• Slotting units
• Cutting machines
• Power saws

• Power cutters
• Welding Machines MIG
• Grinding and finishing
• Painting
• Galvanizing
• Packing in crates

Products are manufactured as per various worldwide standards like EN 124, SANS 1115:2007 and SANS 558:2009. Products are tested according to international standard like EN 124, ISO 1083, AS 3996, ASTM A48, ASTM A539 and other recognized standards worldwide. Crescent has full fledged in-house facilities for testing of sand raw materials, final metal composition, load test, tensile test and Brinell Harnesses.

We have in-house Load Testing facility and we can test the product with load rating from 1.5 tons to 90 Tons.

Spectrometer has been added to the system for more accuracy.