Crescent Foundry Emerges as Top Cast Iron Products Manufacturer in 2022

With rapid developments globally, the cast iron market was valued at 107.17 billion dollars in 2021. Considering the growing demand, the market size is estimated to grow at a compound annual growth rate (CAGR) of over 6% during the 2022-2030 period. Naturally, players in the cast iron product manufacturing industry are also increasing. Crescent Foundry is among one of the most prominent players in the industry. Catering to over 50 countries globally, the company has established a staggering capacity of 2500 tons per month to meet the market requirement.

Let us look at how Crescent Foundry is making its place among the top cast iron products manufacturers.

• Prioritising Quality In Product Manufacturing – 

In a market where competition is fierce, quality becomes an actual differentiating factor for manufacturers. With a qualified research and onsite team, the company assures high-quality casting products that offer exceptional performance value.

Having two production units in Kolkata, West Bengal, and Vadodara, Gujarat — the company manufactures products using superior-quality grey and ductile iron. The foundry is also equipped with a melting capacity of over 100,000 Tons.

The foundry also has several quality certifications including ISO 9001:2015, OHSAS 18001:2015, and more. These measures ensure adept manufacturing and delivering casting solutions, keeping the client satisfied.

• Diversity In Product Range –

As many industries rely on cast iron product manufacturers, Crescent Foundry offers customers an extensive range of products that suit different applications. The company extends its product range across several industry verticals. This includes municipalities, ports, airports, industries to agriculture, where they all benefit from the exceptional range of products from the company.

Some of the foundry’s top products are manhole covers, counterweights, channel/trench grates, surface and valve boxes, automotive parts including complete brake parts, and so on. The products manufactured are engineered to be compatible with a diverse range of applications. This eventually secured Crescent – a considerable share of the market.

• Custom Requirements Are Met Diligently –

The contemporary cast iron market demands custom-made products. Crescent Foundry has bridged the demand by supplying tailor-made casting products to all industries. This is what separates the company from other market players. Bespoke dimensions, custom designs, and paint colours are some of the readily available customised options.

• Implementation Of State-Of-The-Art Technology –

Lack of efficiency can prove detrimental to businesses. In order to reduce downtime and improve precision in execution, Crescent Foundry is equipped with advanced technology. Automation is an integral part of making all stages of cast-iron production – from planning to execution, smooth and seamless.

The company keeps up with the order load with an integrated tooling centre with Pro-Engineer, CNC machines, and DelCam. Continuing on the core foundry business, the company follows stringent practices to maintain quality standards. A qualified team of designers who with the help of computer-aided design (CAD) make 2D and 3D sketches for the products.

• Designs In Accordance With The Ever-Evolving Market –

The cast-iron industry is an ever-changing one. What makes Crescent share space with the top cast iron products manufacturers in the world is the ability to adapt and offer innovation to clients. Collaborating with customers and maintaining prompt communication at every step of the way, ensures on-time delivery and flawless execution of products– meeting the desired requirements. Constantly striving to put forward the best quality of products and services, the company works on the Japanese model of ‘Kaizen’, which translates to ‘change for the better.’

• Unparalleled Client Management And After-Sale Service –

The cast iron industry works on precise measurements and accurate designs. Besides end-to-end casting solutions, top-notch customer service has been Crescent’s top priority. This process is what makes the company stand out to its customer base as well as the national and international markets.

• Multiple Tests and Checks –

Mechanical testing is essential for minimising errors in functionality. Products manufactured at Crescent Foundry go through several rounds of testing to detect any mechanical or physical issues. Using Universal Testing Machines (UTM) to inspect the tensile strength and CMM for dimensional measurement, this manufacturer stresses on quality.

At every stage of the process, the organisation has separate levels of checks. The raw materials at the product manufacturing unit including pig iron, additives, paint, sand, and chemicals go through visual inspection, radiation, and chemical tests. The entire process includes the moulding, melting, casting, end product packaging, and dispatching progress under the strict supervision of qualified and expert ground staff.

Final Word

As an established organisation with over 40 years of prominent presence in the market, Crescent Foundry is only growing. The several end-to-end solutions and services are supporting the manufacturer’s robust growth in the market.